Anyone know how an oil pump draws a prime?
|
|
Thread rating:  |
JAXAshby - 27 Jun 2004 14:49 GMT genee/rickie claim that oil pumps have to spin for some time to draw a prime.
I am trying to visualize how an oil pump draws a prime, particularly on oil at say 15 degrees. In order to draw a prime the pump would have to evacuate the air above the oil and below the pump, the difference in air pressure on the evacuated side vs ambient air pressure leaves no more than a few pounds of pressure total (can't be more than 14.7# total, for that is atmospheric pressure). Then the oil would have to vaporize and then be drawn into the pump, then to be compressed back to liquid to then be pumped to the bearings needing pressure oil.
At even normal room temperature engine starts -- let alone cold weather engine starts -- it would seem an oil pump requiring a prime to work might take several minutes engine run time to begin to pump even small amounts of oil. Anyone know how the engine designers allow for this and still make the engines last more than a minute or so? Anyone know of which engine designs have oil pumps that have to pull oil up before pressurizing it? How do they get the oil volume on such oil pumps?
Steve Daniels, Seek of Spam - 27 Jun 2004 16:14 GMT >I am trying to visualize how an oil pump draws a prime, particularly on oil at >say 15 degrees. You should take up a new hobby. Glassblowing can be relaxing.
JAXAshby - 27 Jun 2004 16:35 GMT you mean their are no weird ducks like genee or rickie or stevie in glass blowing?
I do suppose those who try to fix glass using a hammer don't stay at it as long as those who fix engines with a hammer.
>From: "Steve Daniels, Seek of Spam" sdaniels@gorge.net >Date: 6/27/2004 11:14 AM Eastern Standard Time [quoted text clipped - 5 lines] > >You should take up a new hobby. Glassblowing can be relaxing. Steve Daniels, Seek of Spam - 27 Jun 2004 16:59 GMT >you mean their are no weird ducks like genee or rickie or stevie in glass >blowing? No, actually I was thinking you could put all that hot air to some good use.
JAXAshby - 27 Jun 2004 17:11 GMT see, there is your problem. you thought you were thinking.
btw, wanna inform us as to how an oil pump draws a prime? We were wondering.
>From: "Steve Daniels, Seek of Spam" sdaniels@gorge.net >Date: 6/27/2004 11:59 AM Eastern Standard Time [quoted text clipped - 5 lines] >No, actually I was thinking you could put all that hot air to >some good use. Steve Daniels, Seek of Spam - 27 Jun 2004 17:22 GMT >see, there is your problem. you thought you were thinking. You know, with a little effort you might be able to write some interesting flames. "You're stupid" is getting a bit worn 'round the hems, wouldn't you say?
>btw, wanna inform us as to how an oil pump draws a prime? We were wondering. A careful reading of the thread will show that I have no position, opinion, nor interest in the operation of various oil pumps.
JAXAshby - 27 Jun 2004 17:25 GMT >A careful reading of the thread will show that I have no >position, opinion, nor interest in the operation of various oil >pumps. so, why you open your mouth?
JAXAshby - 27 Jun 2004 17:26 GMT >>see, there is your problem. you thought you were thinking. > >You know, with a little effort you might be able to write some >interesting flames. "You're stupid" is getting a bit worn 'round >the hems, wouldn't you say? wasn't intended to be a flame, stevie, but rather an expression of disgust at the mentally lazy.
Dave Skolnick - 27 Jun 2004 18:45 GMT > genee/rickie claim that oil pumps have to spin for some time to draw a prime. > > I am trying to visualize how an oil pump draws a prime, particularly on oil at > say 15 degrees. In order to draw a prime the pump would have to evacuate the > air above the oil and below the pump, correct
> the difference in air pressure on the > evacuated side vs ambient air pressure leaves no more than a few pounds of > pressure total (can't be more than 14.7# total, for that is atmospheric > pressure). correct
> Then the oil would have to vaporize and then be drawn into the > pump, then to be compressed back to liquid to then be pumped to the bearings > needing pressure oil. The pumped fluid doesn't vaporize. At this point, the ambient air pressure through the vent (e.g. the PCV on an engine crankcase) is higher than the pressure in the line evacuated by the pump. The differental pressure (even if only a couple of psi) pushes oil up to the impeller or positive displacement device in the pump. The differential pressure must be greater than the weight of the oil in the line to prime the pump (ambient air pressure > inlet pressure plus weight of pumped fluid). The greater the difference, the faster the prime and the greater the available suction head (distance pump can be above steady state fluid level). I believe in most conditions that the effect of viscosity is limited to "how long" and not "if" priming takes place. This assumes the pump can run dry indefinitely and ignores second-order effects like friction of the fluid against the line.
dave
 Signature ----- news_bucket e-mail address goes to a blackhole. Sorry. Send e-mail to "respond" at the same domain.
Mark W - 27 Jun 2004 22:51 GMT I once got so worried about start-up oil pressure on an engine I'd just built that I made up a small accumulator with a solinoid valve run from the ignition. The idea was to isolate about 100cc of oil under pressure when the engine was turned off and re-introduce that back into the system when the ignition was turned on next time.
Supposedly 40% of engine wear occures when the engine is cold but that wasn't why I did it, the engine was required to go on full load immediately on startup and I hoped the instant oil pressure would protect it better.
It did produce almost instant start-up pressure but I've got no idea how much it would affected engine life, that engine has only done 200 Hrs in the last 10 years or so.
Mark..
> > genee/rickie claim that oil pumps have to spin for some time to draw a prime. > > [quoted text clipped - 30 lines] > > dave JAXAshby - 27 Jun 2004 23:14 GMT That is one way of doing it, and a usually excellent way to boot.
>I once got so worried about start-up oil pressure on an engine I'd just >built that I made up a small accumulator with a solinoid valve run from the [quoted text clipped - 51 lines] >> >> dave JAXAshby - 27 Jun 2004 23:13 GMT dave, nice explanation of how an oil pump would fail to provide any oil at all, let alone pressure oil, to even the first bearing in line upon engine startup.
think of the grinding, clashing, rubbing, clattering you would hear on the bearing for a minute or two or five.
>> genee/rickie claim that oil pumps have to spin for some time to draw a >prime. [quoted text clipped - 34 lines] > >dave Dave Skolnick - 28 Jun 2004 17:38 GMT > dave, nice explanation of how an oil pump would fail to provide any oil at all, > let alone pressure oil, to even the first bearing in line upon engine startup. > > think of the grinding, clashing, rubbing, clattering you would hear on the > bearing for a minute or two or five. Thus the old practice of chucking a rod with appropriate gear on the end in a drill motor, pulling the distributor, and spinning up the oil pump on older engines after a rebuild.
A bit out of my field, but I believe most of the noise I have encountered with engines at startup (at least those that haven't been sitting too long) is top end noise (vice more expensive bottom end issues) and usually associated with hydraulic lifters pumping up vice bearing issues. Recall that there is a fair amount of oil retention in the bearings for extended periods of time, and the separation of the journal from the bearing on oil during operation is based on pressure developed by the rotating journal, not the oil pump. I believe the pump sustains the quantity of oil and therefore only indirectly the thickness of the oil wedge supporting the journal. My college machine design notes and textbooks are in the basement and I don't really want to go dig them out, but I believe my recollection is accurate.
dave
 Signature ----- news_bucket e-mail address goes to a blackhole. Sorry. Send e-mail to "respond" at the same domain.
JAXAshby - 29 Jun 2004 03:27 GMT >Thus the old practice of chucking a rod with appropriate gear on the end >in a drill motor, pulling the distributor, and spinning up the oil pump >on older engines after a rebuild. yup.
and also the reason race car engines and race motorcyle engines are spun up with the ignition off to achieve pressure oil to all the bearings needing pressure oil before lighting the fire.
Also the reason aircraft owners who care about their engines run the prop through a number of times before turning the mags
Also the reason the US Navy has prelube precedures for piston engines.
JAXAshby - 29 Jun 2004 03:31 GMT >I believe most of the noise I have >encountered with engines at startup ... noise ... associated with hydraulic lifters pumping up
you can hear that alright, but listen to the other clattering going on. It is pretty serious noise.
If one has a hard time recognizing the sounds of pressure oil bearings working without pressure oil to them, start your engine right off, listening to the sounds coming out, taking care to hear the change in sounds over the next ten to sixty seconds (much quieter), let the engine run a couple minutes and shut off. Then restart and notice the difference in sounds.
Dave Skolnick - 29 Jun 2004 12:24 GMT > If one has a hard time recognizing the sounds of pressure oil bearings working > without pressure oil to them, start your engine right off, listening to the > sounds coming out, taking care to hear the change in sounds over the next ten > to sixty seconds (much quieter), let the engine run a couple minutes and shut > off. Then restart and notice the difference in sounds. Just remember that the pressure from the pump is only to supply oil to the bearings (and maintain sufficient flow for cooling). The film the journal "flys" on is extremely high pressure that is dynamically generated by the spinning journal. Regardless of oil pressure from the pump, there is metal-to-metal contact at start-up until the oil wedge establishes itself.
All good things are on the web, and easier to find then my college notes: http://www.roymech.co.uk/Useful_Tables/Tribology/Liquid_Lubrication.htm
I've never seen a hydrostaticly lubricated machine outside a lab (note a total of four sentances in this discussion). For practical purposes, only the hydrodynamic section is applicable; see the table in the link. Note 1 MPa ~= 145 psi, so oil film pressure in most bearings we deal with will run from 750 - 3000 psi. Obviously not pump pressure.
The oil must be there to develop the film, but the film thickness is thousandths of an inch. There is going to be sufficient oil unless the engine has been rebuilt or has been sitting a long, long time. The oil pump maintains a flow of oil for cooling and replacement of displaced oil. The start-up noises arise because it takes a finite period for the oil wedge to develop.
dave
 Signature ----- news_bucket e-mail address goes to a blackhole. Sorry. Send e-mail to "respond" at the same domain.
Gene Kearns - 28 Jun 2004 16:17 GMT >genee/rickie claim that oil pumps have to spin for some time to draw a prime. You posted the information that his was true in another post... please read your own references. Lycoming... your source... says 30 seconds at normal temperatures and 60 seconds with very cold oil. This has nothing to do with "genee/rickie," this is data YOU, YOURSELF, posted as proof.
>I am trying to visualize how an oil pump draws a prime, particularly on oil at >say 15 degrees. In order to draw a prime the pump would have to evacuate the [quoted text clipped - 4 lines] >pump, then to be compressed back to liquid to then be pumped to the bearings >needing pressure oil. No wonder this is confusing to you. You are confusing an air conditioner with a lubrication system.
Fact of the matter is that most heavy oils (50W in a typical A/C engine and many boating applications) become much too viscous to be pumped at low temperatures and the pump simply doesn't prime....or pump. (If it must, it will suck air from around the shaft and/or housing... I know of one engine manufacturer that redesigned the oil pump to make this situation less critical.) The oil doesn't vaporize any more than the pump, lines, or anything else in the system. The engine runs dry. Hence, that is why in many cold climates light oils and preheating are necessary.
Bear in mind, too, that an oil pump is not a suction pump... and is not meant to evacuate the sum total of atmospheric pressure 14.696#, 29.92 in. hg., etc... this isn't a physics laboratory... it is an engine. I might remind you that that means not 100% efficient... or that a positive displacement pump won't transfer 100% of it's theoretical fluid capacity... that real world situation, which in Jaxworld is termed negative displacement.... ok, whatever. The greater the task assigned to a pump beyond it's designed characteristics the lower one might expect the efficiency to drop. In fact, a typical lubrication pump will never attain 100% because it just isn't sealed or designed to close enough tolerances to do so...... thus, a pump can lose it's prime if it draws too much air... for whatever reasons.... there are ample resources on the net to research this... I checked.
>At even normal room temperature engine starts -- let alone cold weather engine >starts -- it would seem an oil pump requiring a prime to work might take [quoted text clipped - 3 lines] >pumps that have to pull oil up before pressurizing it? How do they get the oil >volume on such oil pumps? I know of no engines that are designed to run dry for any extended period of time... 30 seconds or 60 seconds in really cold temperatures are frequently quoted maximum figures.
If you are fishing around for whether or not prelubing is a good idea.... it is, but using the engine you wish to start as the motive power for the prelubing process defeats the whole purpose.
Prelubing should be done by some other means to lubricate those areas accessible by pressure oil. Bear in mind, however, that MUCH of most engines is NOT lubricated by pressure oiling and, thus, conventional methods of prelubing does a limited job, at best, of lubricating all points needing oil. Think assembly lube... and why. And how you put assembly lube on parts of the engine not touched pressure oil.
http://www.valleypowersystems.com/emd_docs/infonotice42.pdf http://www.federal-mogul.com/cda/content/front/0,2194,2442_897063_6837,00.html
Jax, I've led you in the right direction(s) so that you might educate yourself. I've tired of this thread..... and all of the splinter threads you have created to keep this general topic going. I KNOW that other posters are tired of reading this, too.... save those that just care to follow, seeking to know just how irrational and illogical this "discussion" will get.
I, for one, seeing no point in continuing, will bow out now.........
JAXAshby - 29 Jun 2004 03:20 GMT gene, you klutz. Look what you said:
>too viscous to be >pumped at low temperatures and the pump simply doesn't prime and
>an oil pump is not a suction pump... so which is it, gene? an oil pump needs a prime, or an oil pump is not a suction pump.
Or ...
... you don't have a clew what the word "prime" means?
JAXAshby - 29 Jun 2004 03:21 GMT gene, have you any idea what kinds of bearins **require** pressure oil?
it seems not.
JAXAshby - 29 Jun 2004 03:24 GMT nah, gene, **you** said an engine should not be prelubed.
*I* said if you don't, it can take upwards of 30 to 60 seconds for cold oil under pressure to reach the last of the bearings requiring pressure oil.
That is a fact, gene, and if your ears were any good you would know that, or if you understood what goes on in a engine you would know why they happens.
gene, you are a hammer mechanic.
krj - 29 Jun 2004 04:31 GMT JAX, Do you have a car? How do you "prelube" it? Put a socket and rachet on the crank pully and pull it through several times before starting? krj
> nah, gene, **you** said an engine should not be prelubed. > [quoted text clipped - 5 lines] > > gene, you are a hammer mechanic. Matt Colie - 29 Jun 2004 21:12 GMT Jax,
I could not bear to dig through the rest of the thread to see if the complete story got put together, so here it is....
If you had ever in your short life built up an engine, you would know that priming the oil pump is an important consideration for a new engine only. Most all of your little engine have the oil pump above the rest oil level (shown by the full mark on the level indictaor stick).
Any worthwhile engine is designed so it will hold enough oil in the sitting still pump to make it seal up on the next turn of the crank shaft. This is not hard to do, but is is why small engine lube oil pick up tubes often go into the pump body above the pumping element.
Any Positive Displacement pump that is nearly sealed can easily achieve a suction side depression (negative pressure) in the 29"Hg region.
As most lube oil components vapor pressures are very low (small mm Hg @ 300F), flashing the lube oil is not one of the things that design people worry about at all.
As a lab rat (consulting, contract or direct) for several major manufactures including some automotive over multiple decades, the "time to lube" is a function addressed early in phase zero or phase one developement of most engine programs. And, thirty seconds to have oil on the valve gear is acceptable. Remember, this is an engine like most of the rest of the world and it has about a pound of oil in it you can never drain out (ask anyone that though he was breaking down a dry engine).
The only engines that I recall immediately that had the lube oil pump in the oil are the older BMW and some recent Mitsubishi. Those both had chain drive oil pumps in the pan. Most everything else does not. Quite a number of in-line engines have the lube oil pump mounted externally on the the outside of the crankcase on the other end of the distributor drive.
Matt Colie Lifelong Waterman, Licnsed Mariner and Pathological Sailor Engine Development and Durability Dynomometer Laboratory Supervisor Engine Component Development Engineer Supervisor and Participant in four "clean paper" engine programs also Chief Engineer of Steam or Motor Vessels - Any Horsepower
> genee/rickie claim that oil pumps have to spin for some time to draw a prime. > [quoted text clipped - 14 lines] > pumps that have to pull oil up before pressurizing it? How do they get the oil > volume on such oil pumps?
|
|
|